機器圖片
產(chǎn)品圖片
雙色全自動(dòng)絲印機技術(shù)參數
Technical parameters of two-color fully automatic screen printing machine
HA-218IR/LED
細節決定成敗,我們?yōu)槟?/span>的更多,我們追求 更好,更快!
本機型為(2色全自動(dòng)絲印機,適用于圓柱形產(chǎn)品 (電子煙,口紅管,筆桿)等,可以選擇使用LEDUV 油墨或普通油墨, 采用高精密分割器驅動(dòng),產(chǎn)品旋轉,左右伺服印刷,全機械傳動(dòng)系統,機械式預定位系統,印刷速度快 質(zhì)量穩定可靠,調試方便快捷。
Details determine success or failure, we think more for you, we pursue better, faster!
This model is (2 color automatic wire printing machine, suitable for cylindrical products (electronic cigarette, lipstick tube, pen stick), etc., can choose to use LEDUV ink or ordinary ink, using high precision segmentation drive, product rotation, left and right servo printing, all mechanical transmission system, mechanical prepositioning system, printing speed fast quality stable and reliable, convenient and fast debugging.
機器配置:
1.7 寸觸摸屏歐姆龍(日本)
2.歐姆龍PLC (日本)
3.轉盤(pán)運轉由德士分割器驅動(dòng)(臺灣)
4.印刷機構是夾具伺服旋轉,左右伺服印刷(德國)
5.刮墨回墨機構由配合滾珠絲桿(運行更平穩)(日本)
6.18軸管位座 ,緊密 NSK 軸承,進(jìn)口硬軸組成(日本)
7.主傳動(dòng)由意大利摩多利減速機配電機,歐姆龍變頻器控制(意大利與日本)
8.產(chǎn)品上下料動(dòng)作運行更平穩準確
9.本機的滾珠絲桿與導軌均采用日本 THK 品牌,精度更高,壽命更長(cháng)
(日本)
10.本機 LEDUV與IR熱風(fēng)選用,根據客戶(hù)不同產(chǎn)品不同油墨,布置更合理,員工的操作更 簡(jiǎn)便,更安全(美國)
11.本機夾具做成與產(chǎn)品一樣的弧度.
12.本機主要結構設計更合理,比國內現有機器作出重大優(yōu)化,能實(shí)現穩定高效生產(chǎn).
13.印刷采用伺服電機,不同產(chǎn)品直徑,輸入數字即可。
14.印刷定位機構由主電機傳動(dòng),由凸輪驅動(dòng),完美與主機速獨匹配, 不用單獨調節.(氣缸的要配合主機速度調節打出,縮回角度,由于氣源影響,存在撞機的可能)
machine configuration:
1.7-inch Touch Screen Omron (Japan)
2. Omron PLC (Japan)
3. The turntable operation is driven by the German splitter (Taiwan)
4. Printing mechanism is clamping servo rotation, left and right servo printing (Germany)
5. The ink return mechanism consists with ball screw (smoother operation) (Japan)
6.18 Shaft pipe seat, tight NSK bearing, imported hard shaft composition (Japan)
7. The main drive is provided by Italian Morori reducer with motor and controlled by Omron inverter (Italy and Japan)
8. The loading and unloading action of the product runs more smoothly and accurately
9. The ball silk rod and guide rail are both made of the Japanese THK brand, with higher accuracy and longer life
(Japan)
10. Native LEDUV and IR selection, different inks, more arrangement, easier employee operation, safer (USA)
11. The machine fixture makes the same radian as the product.
12. The main structure design of the machine is more reasonable, than the existing domestic machine, can achieve stable and efficient production.
13. Printing using servo motor, different product diameters, you can enter the number.
14. The printing positioning mechanism is driven by the main motor and driven by a cam, which perfectly matches the speed of the main engine without adjusting separately. (The cylinder should be matched with the host speed adjustment, retracted Angle, the possibility of collider due to the influence of gas source)
設備動(dòng)作方式。工作原理:
1. 操作人員把產(chǎn)品放到輸送帶上。
2. 上料做第二次定位結構、下料機械手。
3. 絲印夾具采用前后定位,確保準確定位。
4.印刷伺服電機結構。
5. 轉盤(pán)傳動(dòng)主要采用分割器與編碼器相結合,在精確分度同時(shí),分配各個(gè)機構的運動(dòng)時(shí)序,使機器更高效安全運行。
6. 絲網(wǎng)印刷過(guò)程絲印網(wǎng)板橫向速度匹配,保證絲印圖案無(wú)拉伸,與收縮。
7. 不同直徑產(chǎn)品印刷,一色與二色用伺服電機控制.
8. 絲印工位前,毛刷裝置或高壓靜電除塵,帶吸塵系統,確保印刷品質(zhì)的穩定,減小由灰塵帶來(lái)的印刷瑕疵;
9. 絲印機構,印刀機構均由精密氣缸驅動(dòng),確保印刷品質(zhì);該設備新型預定位機構(增加光電感應器)控制預定位電機,減小由于預定位的沖擊帶來(lái)的外殼與夾具的錯位。使套色精度更高;
10. LEDUV固化系統與IR熱風(fēng)選配,LEDUV溫度實(shí)時(shí)顯示,系統內置溫度管控,溫度過(guò)高,關(guān)閉燈管,控制系統含UV燈管使用時(shí)間記錄功能。
Equipment action mode.operational principle:
1. Operators put the product on the conveyor belt.
2. Make the second positioning structure and feeding machinery.
3. The screen printing fixture adopts front and rear positioning to ensure accurate positioning.
4. Printing servo motor structure.
5. The turntable drive mainly adopts the combination of splitter and encoder, and at the same time, allocates the motion time sequence of each mechanism, to make the machine more efficient and safe operation.
6. Screprinting process The screen plate matches the lateral speed to ensure that the screen pattern is not stretched and contracted.
7. Printing of products with different diameters, one color and two color with servo motor control.
8. Before the silk printing station, the brush device or high-pressure electrostatic dust removal, with a vacuum suction system, to ensure the stability of the printing quality, and reduce the printing defects caused by the dust;
9. The printing mechanism is driven by a precision cylinder to ensure the printing quality; the new predetermined position mechanism (adding photosensor) controls the predetermined position motor to reduce the dislocation of the shell and the fixture due to the impact of the predetermined position. Make the set of color accuracy is higher;
10. L E D UV curing system and IR hot air matching, L E D UV temperature real-time display, the system built-in temperature control, the temperature is too high, close the lamp tube, the control system includes the UV lamp use time recording function.
技術(shù)參數
technical parameters
印刷顏色(Print color)
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2 色絲印(2 Color silk printing)
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單周期(monocycle)
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Yes
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連續模式(Continuous mode)
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Yes
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項目記數(Project count)
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Yes
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印刷速度調節(Printing speed adjustment)
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Yes
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各部位延時(shí)(Each part of the delay)
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Yes
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印刷速度( print speed )
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2400-2700pcs/hour(根據實(shí)際產(chǎn)品而定)(Depending on the actual product)
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最大印刷面積(Maximum printed area)
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直徑 10-60MM(diameter 10-60MM)
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刮刀左右行程(Scrapper left and right itinerary)
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200
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刮刀,回油刀上下行程(Scraper, return to the oil knife up and down the travel)
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氣缸控制 20mm,可調絲桿行程 50mm(Cylinder control 20mm, adjustable wire rod stroke 50mm)
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主馬達驅動(dòng)(Main motor drive)
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變頻電機(converter motor)
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控制系統(control system)
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歐姆龍 PLC OMRON PLC
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控制電路電壓(control-circuit voltage )
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24VDC
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電源電壓(supply voltage )
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380V~50HZ
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總功率(total power)
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12KW
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氣源要求(Gas source requirements)
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5~6BAR
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設備概述: 滾珠輸送帶排料(擋片效正缺口)——自動(dòng)上料——(毛刷裝置或靜電處理)——火焰處理——預定位——第一色印刷位——熱風(fēng)表干1--熱風(fēng)表干2(LED固化)——第二色預定位——第二色印刷位——熱風(fēng)表干3——熱風(fēng)表干4(LED固化)——自動(dòng)下料——滾珠輸送帶——1米長(cháng)IR烤箱位——滾珠輸送帶預留1米取料位
Equipment overview: ball conveyor belt discharge (gear gap) —— automatic feeding —— (brush device or electrostatic treatment) —— flame processing —— first color printing level —— hot air table dry 1- -hot air table dry 2 (LED curing) —— second color predetermined position —— second color printing table table dry 3 —— hot air table dry 4 (LED curing) —— automatic feeding —— ball conveyor belt —— 1 meter IR oven position —— ball conveyor belt reserved 1 meter feeding level
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