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案例名稱(chēng):108單色全伺服自動(dòng)絲印機
更新時(shí)間:2022.03.25
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本機型為(色)全自動(dòng)絲印機,適用于圓柱形、方形、異型產(chǎn),印刷油墨可選用高溫普通油墨,UV油墨和LED油墨.

采用高精密伺服轉臺或者分割器傳動(dòng),全伺服控制系統,夾具伺服旋轉,預定位印刷位伺服數據控制,印刷不同形狀的瓶子都不需要齒輪,可選用視覺(jué)定位系統和機械定位結構,印刷速度快質(zhì)量穩定可靠,調試方便快捷。

This model is (monochrome) automatic silk printing machine, suitable for cylindrical, square, special type products, printing ink can choose high temperature ordinary ink, UV ink and LED ink.

Using high precision servo turntable or splitter transmission, full servo control system, clamp servo rotation, predetermined position and printing position servo data control, printing of different shapes of bottles do not need gear, can choose visual positioning system and mechanical positioning structure, printing speed, stable and reliable quality, convenient and fast debugging.


1.10寸WEIMVIEW網(wǎng)絡(luò )型觸摸屏(可選iPad安裝app作為機器的控制屏)

2.德國倍褔(BECKHOFF)機器控制器    

3.ABB伺服或者匯川伺服

4.高精密伺服轉臺(GOIZPER)驅動(dòng)或者分割器驅動(dòng)

5.印刷機構軸為伺服電機配合滾珠絲桿

6.刮墨回墨機構由精密滑塊與絲桿(運行更平穩)

7.8軸管位座由絕對值伺服電機控制運行

8.主傳動(dòng)由總線(xiàn)式伺服控制

9.產(chǎn)品上下料機構由伺服驅動(dòng)運行更平穩準確

10.本機的滾珠絲桿與導軌均采用日本THK品牌,精度更高,壽命更長(cháng)

11.氣動(dòng)SMC與亞德客,本機可加裝獨立真空系統,對需要吸真空產(chǎn)品,保證獨立的真空度. 

12.夾具旋轉采用伺服電機控制。

13.自動(dòng)上下料(伺服電機驅動(dòng))本機主要結構設計更合理,穩定高效生產(chǎn).

14.靜電除塵,火焰處理。

15.UV固化或者LEDUV(客戶(hù)選配)。

16.可選裝CCD視覺(jué)進(jìn)行圖案定位檢測,實(shí)現多色套印

17.可選裝CCD視覺(jué)成品拍照。

1.10-inch WEIMVIEW network touch screen (optional iPad installed app as the control screen for the machine)

2. Germany times fu (BECKHOFF) machine controller

3.ABB servo or Huichuan servo

4. High-precision servo turntable (GOIZPER) drive or splitter drive

5. The three-axis of the printing mechanism is a servo motor combined with a ball wire rod

6. Scrink return mechanism by precision slider and wire rod (smoother operation)

7.8 The shaft tube seat is operated by the absolute value servo motor

8. Main drive is controlled by the bus-type servo

9. The product loading and unloading mechanism is driven more smoothly and accurately by the servo

10. The ball ball silk rod and guide rail both adopt the Japanese THK brand, with higher accuracy and longer life

11. Pneumatic SMC and Yker, the machine can be equipped with independent vacuum system, to need vacuum suction products, to ensure independent vacuum degree.

12. The clamp rotation is controlled by a servo motor.

13. Automatic loading and unloading (servo motor drive) The main structure design of the machine is more reasonable, stable and efficient production.

14. Electrostatic dust removal, flame treatment.

15.UV curing or LEDUV (customer optional).

16. Optional CCD vision for pattern positioning detection and multi-color overprinting

17. Optional CCD visual photos.


設備概述:

該設備用于圓柱、方形、異型產(chǎn)品殼體表面的絲網(wǎng)印刷,工作狀態(tài)為全自動(dòng)。

設備由伺服曲面絲網(wǎng)印刷機加分割器旋轉圓盤(pán)工作臺,自動(dòng)上下料機械手以及輸送機構組成

Equipment overview:

The equipment is used for screen printing on the surface of cylindrical, square and special product shell. The working condition is fully automatic.

The equipment consists of servo curved screen printing press plus splitter rotary disc workbench, automatic feeding manipulator and conveying mechanism.

設備動(dòng)作方式。工作原理:

1. 操作人員把產(chǎn)品放到輸送帶上。

2. 上料伺服機械手從進(jìn)料輸送帶上抓取子,放進(jìn)夾具中對夾。

3. 絲印夾具采用前后全程對夾準確定位,絲印過(guò)程不晃動(dòng),不移位。

4. 轉盤(pán)傳動(dòng)主要采用西班牙高思博(GOIZPER)高精密伺服轉臺,在精確分度同時(shí),分配各個(gè)機構的運動(dòng)時(shí)序,使機器更高效安全運行。

5. 絲網(wǎng)印刷過(guò)程絲印網(wǎng)板橫向速度與子圓周運動(dòng)速度匹配,保證絲印圖案無(wú)拉伸,與收縮。

6. 不同直徑系列子,直接輸入參數。

7. 絲印工位前,由高壓靜電處塵進(jìn)行表面處理,帶吸塵系統,確保印刷品質(zhì)的穩定,減小由灰塵帶來(lái)的印刷瑕疵。

8. 絲印機構,印刀機構均由精氣缸驅動(dòng),確保印刷品質(zhì)。

9. UV或者LED系統選配。

10.人工把產(chǎn)品放在上料輸送帶上,機械手把產(chǎn)品夾到具中,轉盤(pán)旋轉,靜電處理,火焰處理,自動(dòng)印刷,UV或者LED,機械手把產(chǎn)品取放在下料輸送帶上,人工從輸送帶取走。


Equipment action mode.operational principle:

1. Operators put the product onto the conveyor belt.

2. The feeding servo manipulator grabs the bottle from the feed conveyor belt and puts it into the fixture.

3. The screen printing clamp is used before and after the whole process to ensure accurate positioning, the wire printing process does not shake, no shift.

4. The turntable drive mainly adopts Spain (GOIZPER) high precision servo platform, at the same time, allocate the movement timing of each mechanism, so that the machine more efficient and safe operation.

5. Silk Screen printing process The lateral speed of the screen printing plate matches the circular movement speed of the bottle, to ensure that the screen printing pattern without stretching, and shrinkage.

6. Different diameter series of bottles, direct input parameters.

7. Before the wire printing station, the surface treatment is made by the high-pressure electrostatic dust, with a vacuum absorption system, to ensure the stability of the printing quality, and to reduce the printing defects caused by the dust.

8. Silk printing mechanism and printing knife mechanism are driven by precision cylinders to ensure the printing quality.

9. The UV or LED system is optional.

10. manually put the product on the feeding conveyor belt, the manipulator clips the product into the cure device, the rotary rotation, static treatment, flame treatment, automatic printing, UV or LED, the manipulator takes the product on the feeding conveyor belt, manually takes it from the conveyor belt. 

技術(shù)參數

technical parameters

印刷顏色Print color

1色絲印1 Color silk printing

單周期monocycle

Yes

連續模式Continuous mode

Yes

項目記數Project count

Yes

印刷速度調節Printing speed adjustment

Yes

部位延時(shí)Each part of the delay

Yes

刷速度 print speed

2000-2700pcs/hour(以實(shí)際圖案為準)(Subject to the actual pattern.)

面積Maximum printed area

直徑10-100mm,高30-280mm(可以定制)Diameter 10-100mm, height 30-280mm high (customizable)

刀左右行程Scrapper left and right itinerary

355

,油刀上下行程Scraper, return to the oil knife up and down the travel

氣缸控制20mm,調絲桿行程50mm Cylinder control 20mm, adjustable wire rod stroke 50mm

馬達驅動(dòng)Main motor drive

伺服電機servo motor

制系統operating system

歐姆PLC  OMRON PLC

制電路電壓   control-circuit voltage

24VDC

源電壓   supply voltage

380V~50HZ

總功率 total power

20KW

源要求  Gas source requirements

5~6BAR





 
 
東莞市浩安印刷機械有限公司
聯(lián)系人:肖先生
手機:13650088957
電話(huà):0769-81287529
郵箱:1604039562@qq.com
網(wǎng)址:www.sxxch.cn
手機網(wǎng)站:m.haoanysjx.com
地址:東莞市長(cháng)安鎮沙頭社區瑾頭路一巷20號
 
 
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